KD

DFLZ KD Project Planning and Implementation

DFLZ provides one-stop service for KD design, equipment procurement, installation and commissioning, trial production, and SOP guidance. We can design and build different level of KD factories based on customer needs.

Welding Shop

Welding Shop Reference
Item	Parameter/Description
Unit per hour (JPH)	5	10
One shift production capacity (8h)	38	76
Annual Production capacity (250d)	9500	19000
Shop dimension (L*W)/m	130*70	130*70
Line description (manual line)	Engine compartment line, Floor line, Main line + Metal fitting line	Engine compartment line, Floor line, Main line + Metal fitting line
Shop structure	Single floor	Single floor
Total Investment	Total Investment = Construction investment + welding equipment investment + jigs and fixtures investment

Painting shop

Painting Shop Reference
Item	Parameter/Description
Unit per hour (JPH)	5	10	20	30	40
One shift production capacity (8h)	40	80	160	240	320
Annual production capacity (250d)	10000	20000	40000	60000	80000
Shop dimension *(LW)**	120*54	174*66	224*66	256*76	320*86
Shop Structure	Single floor	Single floor	2 floors	2 floors	3 floors
Building area (㎡)	6480	11484	14784	19456	27520
Pre-treatment & ED type	Step-by-step	Step-by-step	Step-by-step	Continuous	Continuous
Primer/color/clear paint	Manual spraying	Manual spraying	Robotic spraying	Robotic spraying	Robotic spraying
Total Investment	Total Investment = Equipment investment +Construction investment

Assembly shop

Trim Line

Underbody Line

Front Windshield Robot-Assembling Station

Panoramic Sunroof Robot-Assembling Station

Test Road

Assembly Shop Reference
Item	Parameter/Description
Unit per hour (JPH)	0.6	1.25	5	10
One shift production capacity (8h)	5	10	40	80
Annual production capacity (2000h)	1200	2500	10000	20000
*Shop Size (LW)**	100*24	80*48	150*48	256*72
Assembly shop area (㎡)	2400	3840	7200	18432
Warehouse area	/	2500	4000	11000
Test road area	/	/	20000	27400
Total Investment	Total Investment = Construction investment + Equipment investment

Overseas Loading Guidance

Glimpse of DFLZ Overseas Factories

Middle East CKD Factory for Passenger Vehicles

CKD Factory

Painting Shop

Welding Shop

Assembly Shop

Middle East SKD Factory for Commercial Vehicles

Assembly Shop

Chassis Line

Engine Line

North Africa SKD Factory for Passenger Vehicles

Assembly Shop

Low-Cost Underbody Line

Central Asia CKD Factory for Passenger Vehicles

Aerial View

Body In White Feeding Area

Trim Line

Final Line

Underbody Line

DFLZ KD Workshop

DFLZ KD workshop is located in the Commercial Vehicle Base, covering an area of 45000㎡, it can meets the packing of 60, 000 units (sets) of KD parts per year; We have 8 container loading platforms and a daily loading capacity of 150 containers.

Aerial View

Full-Time Monitoring

Container Loading Platform

Professional KD Packing

KD Packing Team

A team of more than 50 people, including packing designers, packing operators, testing engineers, equipment maintenance engineers, digitization engineers, and coordination personnel.

More than 50 packing design patents and participation in industry standard formulation.